DC1-1 Coils Upgrade instructions and Tips
Posted: Thu Mar 31, 2022 10:33 am
The coils pictured are the Chinese ones from eBay and I measured the resistance with a cheap ohm meter. Both measured 4.2 ohms. I suggest you clean the mounts before installing the new coils and recommend using new bolts or clean the used ones. Using a wire brush and a file will help you get the mounts shiny. It is also a good idea to grind the paint off where the mount touches the frame to allow a good connection and this also may improve the transfer of heat from the coils. The coils themselves will work without being mounted; however, the factory thought it was important to bolt them to the frame. This mount is also used to as a ground point, so in my opinion, it should be cleaned to avoid issues.
Note: IMPORTANT! Before you install the new coils, find the two harness wires that previously connected to the ballast resistor. One is a male (black with a brown band) and one is a female (black) near where the coils are mounted. These two wires must be connected together or your bike will not run. Be sure to clean the connectors too.
Here is a picture of these two wires that need to be connected together:
For the 1975-1977 models, connect these two wires together: If you have a 1978-1979 GL1000, connect the two wires together that were previously connected to the ballast resistor. These are both female connectors so you will need to make a small jumper wire with blade connectors on each end. The new DC1-1 coils should be mounted as shown below: If you have a 1978-1979 GL1000, the coil primary wires connect to the wiring harness with a single 6-prong connector. I recommend using these original wires for the new coils. Simply cut the wires off of the old coils and add connectors to the wires so they can be screwed down to the new coils. Cut the wires off right next to the coils so the wires will be as long as possible.
The wire screws are 10NF32 (10-32) X 1/4". The mounting screws are M5 X 25mm. The coils do not have any polarity so you can connect the power (black wire with white stripe) to either connector. The yellow wire goes to the right coil and the blue wire goes to the left. The left (blue) coil is for cylinders #3 and #4. The right (yellow) coil is for cylinders #1 and #2. Note: The front right cylinder is #1 and Left front is #2. The right rear is #3 and the rear left is #4.
If you are using the Dynatek DW-200 spark plug wires you should use resistor type spark plugs. If you use 7mm wires with copper stranded wire inside and with original caps or NGK XD05F caps, you can use non-resistor spark plugs or resistor type spark plugs.
Non-Resistor type:
NGK D8EA
Denso X24ES-U
Resistor Type:
NGK DR8EA
Denso X24ESR-U
Here are the instructions for the DS1-3 Electronic Ignition: viewtopic.php?p=806708#p806708
Note: IMPORTANT! Before you install the new coils, find the two harness wires that previously connected to the ballast resistor. One is a male (black with a brown band) and one is a female (black) near where the coils are mounted. These two wires must be connected together or your bike will not run. Be sure to clean the connectors too.
Here is a picture of these two wires that need to be connected together:
For the 1975-1977 models, connect these two wires together: If you have a 1978-1979 GL1000, connect the two wires together that were previously connected to the ballast resistor. These are both female connectors so you will need to make a small jumper wire with blade connectors on each end. The new DC1-1 coils should be mounted as shown below: If you have a 1978-1979 GL1000, the coil primary wires connect to the wiring harness with a single 6-prong connector. I recommend using these original wires for the new coils. Simply cut the wires off of the old coils and add connectors to the wires so they can be screwed down to the new coils. Cut the wires off right next to the coils so the wires will be as long as possible.
The wire screws are 10NF32 (10-32) X 1/4". The mounting screws are M5 X 25mm. The coils do not have any polarity so you can connect the power (black wire with white stripe) to either connector. The yellow wire goes to the right coil and the blue wire goes to the left. The left (blue) coil is for cylinders #3 and #4. The right (yellow) coil is for cylinders #1 and #2. Note: The front right cylinder is #1 and Left front is #2. The right rear is #3 and the rear left is #4.
If you are using the Dynatek DW-200 spark plug wires you should use resistor type spark plugs. If you use 7mm wires with copper stranded wire inside and with original caps or NGK XD05F caps, you can use non-resistor spark plugs or resistor type spark plugs.
Non-Resistor type:
NGK D8EA
Denso X24ES-U
Resistor Type:
NGK DR8EA
Denso X24ESR-U
Here are the instructions for the DS1-3 Electronic Ignition: viewtopic.php?p=806708#p806708