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Re: Air leaking into fuel system?

Posted: Wed Aug 13, 2025 9:08 pm
by stevenmc87
Update, So I pulled the old fuel filter and a decent amount of junk came out of it and it looked pretty old. I cut into it to see the actual filter and while it was dirty I don’t think it was to the point of restricting the flow to significantly. I replaced the filter and the line leading into the pump with a clear one. Took the bike out for a ride and seemed to improve a good amount, for a while at least. then once bike got warm the issue persisted. Next step is run the bike with a stand alone fuel tank and see if I’m still not getting a consistent flow into and out of the pump. The flow check on the pump seems like a decent amount of work in lieu of just replacing the unit entirely. You guys have decent luck with the 50ish buck ones on eBay?

Greg Foresi likened a rusty fuel tank to an upstream from carburetors sewage plant

Posted: Thu Aug 14, 2025 12:28 am
by gltriker
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stevenmc87 wrote: Mon Aug 11, 2025 5:25 pm Hey guys just got this amazing 78 wing and road it home 120 miles and it performed flawlessly. That is until the last 2 miles or so it started dying at stop lights and at very low speeds.
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The carbs have been professionally rebuilt and synthesized. The fuel pump has been “overhauled ” says the guy I got it from.
stevenmc87 wrote: Wed Aug 13, 2025 9:08 pm Update, So I pulled the old fuel filter and decent amount of junk 🤔 came out of it and it looked pretty old. I cut into it to see the actual filter and while it was dirty, I don’t think it was to the point of restricting the flow too significantly.
Double trouble evident there-steven :(

There have many many reports of newly, completely cleaned and "professionally" rebuilt GL1000 carburetors that have been reinstalled onto bikes with rusty internally contaminated fuel tanks. Big mistake... :IDTS:
Although a new fuel filter may have been installed, rust fines will sneak through the fuel filtering element and slowly but surely obstruct a very fine filtering element attached to the inlet side of the float valve seat in each one of the 4 carburetor bodies.

RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi tumb2

Yes, a repeat session of total disassembly and cleaning of all fuel passages, again, from the inlet fuel hose barb fitting into each of the 4 carburetor float bowls. The job doesn't end there, though. ;)
You've seen photographs witnessing where the contamination can further disrupt how well your engine will operate.

Re: Air leaking into fuel system?

Posted: Thu Aug 14, 2025 6:21 am
by redglbx
Steven, have you by chance checked that the screws on top of the “rebuilt” pump are actually tight ? Don’t get crazy on them because you don’t want to strip them but they should be tight. This is a good place to pull air in.

Re: Air leaking into fuel system?

Posted: Thu Aug 14, 2025 1:14 pm
by pidjones
You might try switching the petcock to "reserve". I've seen the main line (well, and the reserve line, too) get plugged.

Re: Air leaking into fuel system?

Posted: Sat Aug 16, 2025 7:23 am
by redglbx
Steven, one thing that just came to mind is you might remove the gas cap and run it to see whether or not you still get the bubbles, if they go away then you probably have a plugged or slightly plugged vent in the cap, just a thought

Note,, re-reading all this I see that Ritalz had already addressed this potential problem & his suggestion to use a remote tank is a good one ! Let us know how you do.