well, its the carbs again...

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gltriker
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Re: well, its the carbs again...

#16

Post by gltriker »

ifm61 wrote: Tue Jul 29, 2025 9:13 pm
gltriker wrote: Tue Jul 29, 2025 1:06 am
ifm61 wrote: Tue Jul 29, 2025 12:33 am

that's not much help to be honest, especially when i've written 'its the carbs again' as a title...
Was that a successful Seafoam repair, 3 years ago? 🤔
viewtopic.php?t=77486
I'm glad your not a betting man Cliff. unfortunately it didn't and she's been sitting in a school workshop since where a work colleague has spent the time since 'tinkering' as in clean, rebuild etc but the problem persists... based on recent and past posts for my dilemma, i'm going to suggest he split the plenum and try replacing those seals
Perfect, ifm61! tumb2

Robin1731 has * Professionally * serviced GL1000 carburetors long before I joined this Club 13 years ago.
Robin 1731 is a Randakk approved Carb Rebuilder. Really knows his craft if authorized by Randakk.

In Post #4, Robin 1731 had questioned if the plenum seal and the 4 individual plenum -to - carburetor flange seals had been replaced. No? You didn't want to purchase the complete Randakk kit? Yes, you can source piece by piece the rubber components.
You can purchase the plenum seal (it incorporates 2 sealed fuel passages and 1 sealed clean air passage to the air cut valve assembly) https://www.randakks.com/improved-gl100 ... r-kit.html
and a set of 4 individual plenum-to-carburetor flange seals from Randakk https://www.randakks.com/gl1000-carb-to ... r-kit.html (and several other on-line vendors, as well)

In Post #5, I attached a link to my first-hand experience' photographic evidence of those 6 'hidden' locations of probable gasoline leakage points in an assembled carbs "rack" that are all positioned upstream in the fuel delivery circuits before the gasoline eventually reaches a float bowl; at least 2 points of probable gasoline leakage are present, upstream, from each individual carburetor body's float valve needle and seat.
Take note of the float valve seat filtering screen that is positioned on each float valve seat, too. If they are missing...even very fine debris in the gasoline supply circuits will eventually prevent the inlet needle, itself, from controlling the float bowl gasoline level.
viewtopic.php?p=815878#p815878

Yes, it's a Complete teardown. Removing only the individual float bowls doesn't expose any of those 6 'hidden' points of probable gasoline leakage.
Yes,
I'm that old man that presses guys to set their vacuum pump aside, flip the still assembled carburetors "rack" upside down, remove all 4 float bowls and pressurize its entire fuel delivery path(s) from the fuel inlet barb fitting with the very affordable thumb operated pressurizing leakage tester pump to visually/audibly/externally locate any of these 6 'hidden' points of possible gasoline leaks, prior to simply blaming a float valve needle and seat. viewtopic.php?p=829950#p829950 <<<<<< the air pump
viewtopic.php?p=815867#p815867<<<<the pressure test procedure AND video

Whew! Sounds like I'm preaching...
Last edited by gltriker on Wed Jul 30, 2025 6:43 am, edited 4 times in total.
Cliff ;) )

Keep your eyes and ears open and you'll learn something new, everyday. tumb2

New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^ :oldies

RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi tumb2
"Can't see the paint when your looking thru the handlebars..........." -Oldewing ;)
"I'd rather Ride than Shine" -RAT tumb2 Me Too!!

Cliff

'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM :shock: https://nakedgoldwingsclub.com/forum/page/Welcome

previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
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Sidecar Bob
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Re: well, its the carbs again...

#17

Post by Sidecar Bob »

DUGG wrote: Tue Jul 29, 2025 7:55 pm I agree that’s it’s flooding the engine.
For gas to flood the plenum wouldn’t it have to come through one of the carbs?
That's what I thought when it happened to mine. I spent hours trying to figure it out before someone on the forum suggested it could be a bad carb to plenum seal.
Here's how it works: The pump pushes fuel through the fuel passages in the plenum casting. The carb to plenum seals seal the carbs to those passages and the seal between the plenum halves seals where the passages in the halves meet so if any of them is leaking that pressure can force the fuel past that seal and into the plenum where it pools on the bottom until it is deep enough to run through one of the carbs and flood the cylinder.
Mr. Honda ('83 GL1100/Dnepr) summer How a motorcycle evolves thread
The Famous Eccles ('84 CX650EI/VeloUral) winter Never Ending Build (CX500forum)
Click: Colour schematics for all GL1000 & GL1100 and GL1200 standard models plus instructions on how to download the full size version
"A guy with two sidecars can't be all bad." - Cookie
Another guy with two sidecars..... Hmmmm... must be something to that....
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Re: well, its the carbs again...

#18

Post by CYBORG »

As I said in my first post. Re-building Goldwing carbs is not for whimps. I do my own, so I understand all the above comments. And agree with them. Spend the time, and money, on a steep learning curve, or send them to someone who has already put in the time, and knows how to do it correct. In my opinion Robin is your man. And on another note. These bike do not like to sit. Carbs are usually the first thing to complain. Fix it ... ride it....and enjoy it. I've had my 78 since 79. It has over Half a million miles on it. Only did the carbs once. And that was only to refresh the seals and gaskets. It runs fine..... every week
1978 custom GL1000
1977 custom with 1200 engine
1985 gl1200
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Re: well, its the carbs again...

#19

Post by redglbx »

👍,, the only things I’ll add to all the above comments is just spend the money and use factory Honda needles & seats and buy the Randakk Viton seal kit ,, the Viton is necessary due to the alcohol & other additives in today’s fuels. They can be a daunting task but can be done… if it seems like to much then just send them to Robin !

Keep in mind though that once they are installed on your bike they must be synchronized on your bike as everything affects that and is imperative to proper operation.
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
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Re: well, its the carbs again...

#20

Post by CYBORG »

:2thumbs :2thumbs :2thumbs :2thumbs
1978 custom GL1000
1977 custom with 1200 engine
1985 gl1200
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Re: well, its the carbs again...

#21

Post by Sidecar Bob »

Note that since Randakk retired and sold the business the new owners have started selling the inferior kits that he always warned us about through the Randakk's Cycle Shakk storefront. The good news is that (AFAIK) they are still producing the kits he put so much effort into developing so as long as you make sure to order the kit marked Randakk's Original you should be OK.
Note also that Randakk always told us that he felt that he could not buy aftermarket jets, needles &c that met his (& Honda's) exacting standards at prices that would allow him to include them in the kits AND they so seldom actually need to be replaced that he recommended getting them from a Honda dealer on those rare occasions. That is why the only metal parts in his kits are the ones you are like to actually need: screws for the float bowls, the aluminum pucks that are sometimes destroyed on removal, cotter pins and so on.
Mr. Honda ('83 GL1100/Dnepr) summer How a motorcycle evolves thread
The Famous Eccles ('84 CX650EI/VeloUral) winter Never Ending Build (CX500forum)
Click: Colour schematics for all GL1000 & GL1100 and GL1200 standard models plus instructions on how to download the full size version
"A guy with two sidecars can't be all bad." - Cookie
Another guy with two sidecars..... Hmmmm... must be something to that....
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Re: well, its the carbs again...

#22

Post by DUGG »

Sidecar thanks for the explanation. I’ve never noticed how the fuel was delivered to the four carbs. Now that makes sense..
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Re: well, its the carbs again...

#23

Post by ifm61 »

i asked the guy 'tinkering' with these carbs for the last 2 years plus (there's no rush i told him...) and having read a number of replies indicating the plenum gasket/seal may be a contributary factor in this scenario i asked him if it/they had been changed in any of the procedures he's performed. his reply was that if the intake manifold gasket/seals are also known as plenum gasket/seals, then yes they had been changed... so my question is - are manifold gasket/seals the plenum gasket/seals referred to in other replies?
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Re: well, its the carbs again...

#24

Post by Sidecar Bob »

The manifolds seal to the heads with o-rings. They are never referred to as plenum seals by anyone that knows what they are talking about.

The plenum seal (AKA Air Chamber Gasket) goes between the halves of the plenum. Again this would never be referred to as a manifold seal by anyone who knows what they are talking about. In addition to sealing the halves of the plenum from air intrusion they also seal where the fuel passages in the halves meet
It looks like this (scroll down for a picture of where it goes)
https://www.z1enterprises.com/improved- ... r-kit.html

The carb to plenum seals are deep D rings that sit in recesses in the carb bodies to seal the fuel passages between the plenum and the carbs. They look like this (again scroll down for a pic of where they go)
https://www.z1enterprises.com/improved- ... r-kit.html

BTW, these parts are included in the Randakk's Original Master Carb Kit.
Mr. Honda ('83 GL1100/Dnepr) summer How a motorcycle evolves thread
The Famous Eccles ('84 CX650EI/VeloUral) winter Never Ending Build (CX500forum)
Click: Colour schematics for all GL1000 & GL1100 and GL1200 standard models plus instructions on how to download the full size version
"A guy with two sidecars can't be all bad." - Cookie
Another guy with two sidecars..... Hmmmm... must be something to that....
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Re: well, its the carbs again...

#25

Post by robin1731 »

"two years plus"? Whether you told him no hurry or not that is unacceptable. I feel bad if I don't get them back out in 2 or 3 weeks. Which rarely happens.
1976 Goldwing Super Sport
1985 Honda Elite
1976 KZ900 Dragbike
1992 ZX7 Dragbike (KZ900 style motor w/NOS)
and a rotation of various purchases
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Re: well, its the carbs again...

#26

Post by redglbx »

😱👍👍
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
1981 CBX
1977 CB750 K7
2014 FJR OE owner, sold
1980 GL1100
1984 GL1200 naked
1969 CL350, in the que
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Re: well, its the carbs again...

#27

Post by Track T 2411 »

robin1731 wrote: Sat Aug 02, 2025 4:25 pm "two years plus"? Whether you told him no hurry or not that is unacceptable. I feel bad if I don't get them back out in 2 or 3 weeks. Which rarely happens.
I have a hard time remembering where stuff goes after a few weeks! lolol
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Re: well, its the carbs again...

#28

Post by Lucien Harpress »

That's the first thing I learned about sending stuff out- you ALWAYS need it done ASAP. If you let the guy know "Just get it done whenever you are able to", it'll get set on the bench and left while all the other stuff that needs done ASAP is worked on instead.

Sincerely, somebody who had to wait over a year for a paint touch-up.
1997 Valkyrie- Light Cutomization, but Too Busy Riding
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gltriker
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what is it ? (a plenum gasket) and exactly where is it located ?

#29

Post by gltriker »

ifm61 wrote: Sat Aug 02, 2025 11:27 am i asked the guy 'tinkering' with these carbs for the last 2 years
The 'tinkerer' should immediately recognize these 'rubber' fuel passages sealing items
20221006_161000 - plenum halves separated.png
AND
20230723_123707 - - carburetor flange -to - air plenum fuel seals D ring.png
20221006_161000 - plenum halves separated.png
You do not have the required permissions to view the files attached to this post.
Cliff ;) )

Keep your eyes and ears open and you'll learn something new, everyday. tumb2

New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^ :oldies

RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi tumb2
"Can't see the paint when your looking thru the handlebars..........." -Oldewing ;)
"I'd rather Ride than Shine" -RAT tumb2 Me Too!!

Cliff

'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM :shock: https://nakedgoldwingsclub.com/forum/page/Welcome

previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
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