The Aspy Project

A forum for stories, pics and updates of your resto's. Be it a barn find, Grampas hand me down or a bike being brought back to it's former glory.If you are restoring it, show us your stuff!

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Track T 2411
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Re: The Aspy Project

#76

Post by Track T 2411 »

Yeah, I guess I was wishful thinking...
Ernest, the 1800 fans I've seen photos of (2001-07 years) don't have any type of shroud. Is that the style you used? I haven't been able to find any pics of the newer units.
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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Track T 2411
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Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#77

Post by Track T 2411 »

17482990066113030616950464087429.jpg
17482991101578986224036811536215.jpg
17482991647871348770270666283293.jpg
17482992616765398949029707408837.jpg
17482993783983473070030498479513.jpg
Auxiliary fuse block and power distribution block installed with a fabricated bracket. It occupies the space of the removed reg/rectifier and stereo buffer. Just needs some paint...
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"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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Track T 2411
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Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#78

Post by Track T 2411 »

17482999576334250705403805509046.jpg
17483000132322474473560230291292.jpg
17483000558581014847640239283145.jpg
I 'think' I have the alternator brackets pretty well sorted, but I'm having trouble sourcing a v-belt locally. Ideally, I would like to get three different lengths to test, then choose the one that allows the most adjustment. If I order from Amazon, I'll have to go thru the whole return process... At least their not $50 a piece, lol...
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"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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CYBORG
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Re: The Aspy Project

#79

Post by CYBORG »

I cut an old belt that was too long, used it the measure from pulley to pulley, and taped it together. Took that to Auto zone to match it up. I priced several stores, they had the best prices
1978 custom GL1000
1977 custom with 1200 engine
1985 gl1200
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Track T 2411
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Re: The Aspy Project

#80

Post by Track T 2411 »

Unfortunately I don't have any old belts. I used the wife's sewing tape measure, which is cloth and very flexible. The problem I've run into is most places only stock a small assortment of automotive v-belts. There's tons of FHP (fractional horsepower) belts, but those are for low horsepower applications. I know that just spinning an alternator doesn't really require a high horsepower belt, but do it right, do it once...
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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CYBORG
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Joined: Mon Jan 14, 2008 12:52 pm
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Re: The Aspy Project

#81

Post by CYBORG »

Been using the one on my 78 for at 5 years. And I changed it then just because. The one on my 84 is about a year old. No problems with the Auto Zone belts. And I have the Auto Zone number, and they are everywhere. And easy to change if need be. Thats my thinking
1978 custom GL1000
1977 custom with 1200 engine
1985 gl1200
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ritalz
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Re: The Aspy Project

#82

Post by ritalz »

That looks pretty good. I've been contemplating doing a poorboy on my 86. There doesn't seem to be any problem with the stock setup but I've always heard it is a weak point.
Al

2003 Goldwing Daily Rider
1975 Goldwing 'Max'
1984 Goldwing New Bagger Project
1986 Goldwing Aspy 2nd daily rider
1976 Goldwing 'Grocery Getter' Sold
1985 Goldwing Interstate 'NCC-1985' sold
1981 Silverwing Sold
1982 Goldeing Project Sold
1981 Goldwing Parted Out
1983 Goldwing Project Sold
1973 CB500F Long Gone
1966 CL77 First Street Bike
http://www.ngwclub.com/gallery3/index.p ... ans/ritalz
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Track T 2411
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Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#83

Post by Track T 2411 »

The final mock-up of the alternator brackets...
17492598286613000881907457333624.jpg
Ended up with a 33 1/2 inch belt. I measured with a tape at 33 inches, but there was no way I could get it installed. Ordered the belts online, almost $20 cheaper than the local parts store, and same wait time.
17492599012124515146751430610894.jpg
17492599444227781337055575696421.jpg
You can see the washers I used to bump out the crank pulley and the clearance to the timing cover.
I'm about 2/3rd the way through the wiring.
As an aside, if anyone references the wiring diagram previously posted, the relay is labeled incorrectly. #85 is hot from ignition, 86 ground, 87 is hot from alternator, and 30 is hot lead to distribution block/ fuse block...
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"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
User avatar
Track T 2411
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Posts: 8745
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#84

Post by Track T 2411 »

1749326668802531622415430627175.jpg
1749326736812998205619371781009.jpg
Radiator and fan in final mock-up. There's more than 1/4th inch clearance between the crank pulley and radiator, probably 5/8th inch or more between the fan housing and belt at its closest. Falling into place!
You do not have the required permissions to view the files attached to this post.
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
User avatar
Track T 2411
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Posts: 8745
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#85

Post by Track T 2411 »

17493290933957079143253575615363.jpg
The fan coverage on the radiator. Pretty much equal square inches to original fan, just not in the same place. This fan is rated at higher cfm, so we'll see!
You do not have the required permissions to view the files attached to this post.
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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Rednaxs60
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Re: The Aspy Project

#86

Post by Rednaxs60 »

Good looking project and executed well. P/N for the fan maybe? I use one from an 1800.
"When writing the Story of your life, don't let anyone else hold the pen."

Ernest

1985 GL1200 Limited Edition
2014 Can-Am Spyder RT LE
2021 Royal Enfield Himalayan (sold)
1995 GL1500 SE CDN Edition (sold)
2012 Suzuki DL1000 VStrom (sold)
Ontario 1985 GL1200 Limited Edition (sold)
2008 GL1800 (sold)
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gltriker
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Re: The Aspy Project

#87

Post by gltriker »

Slick ! 😎
Cliff ;) )

Keep your eyes and ears open and you'll learn something new, everyday. tumb2

New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^ :oldies

RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi tumb2
"Can't see the paint when your looking thru the handlebars..........." -Oldewing ;)
"I'd rather Ride than Shine" -RAT tumb2 Me Too!!

Cliff

'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM :shock: https://nakedgoldwingsclub.com/forum/page/Welcome

previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
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Track T 2411
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Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#88

Post by Track T 2411 »

17493443415188650882815494423313.jpg
The wiring is done enough for testing (except for the alternator charging) and everything seems to be working properly. Next step is to take it all apart, clean up the wire routing a bit, paint brackets, etc., then put it all back together.
You do not have the required permissions to view the files attached to this post.
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
User avatar
Track T 2411
Honored Life Member
Honored Life Member
Posts: 8745
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#89

Post by Track T 2411 »

Thanks, Cliff, and Red, I couldn't have done it without your input and advice. I'll have to look back at my orders to find the info on the fan...
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
User avatar
Track T 2411
Honored Life Member
Honored Life Member
Posts: 8745
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: The Aspy Project

#90

Post by Track T 2411 »

If you enter this number in the Amazon search, it should pull up the fan.
B01E52MCS6
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
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