Page 2 of 6

Re: Prepping for paint tomorrow hopefully

Posted: Mon Oct 08, 2018 1:35 pm
by chewy999
flyin900 wrote:Here are the Dupli-Color paints that I will be using which vary from a low gloss black to a high gloss black engine enamel which is chemical resistant when cooked on my BBQ at 200F for an hour. Plus the VHT caliper paint which is a semi gloss finish and goes through the same BBQ treatment.
Errrr how do your chicken wings and pork ribs turn out? :shock: lolol

anim-cheers1

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Mon Oct 08, 2018 1:57 pm
by rcmatt007
Lol. I just use the oven when I am home alone

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Mon Oct 08, 2018 9:33 pm
by flyin900
Hey Chewy, it adds a nice black finish to the meat after a little paint curing session. :-D

Got the primer done today on all the parts.

Posted: Tue Oct 09, 2018 8:30 pm
by flyin900
It turned out to be a humid day with some rain at points, yet I was able to work around the weather and get the primer coats layed down on all the small parts and the few large ones too like the frame, gas tank, rad and the engine.
P1050788.JPG
P1050788.JPG (99.81 KiB) Viewed 1006 times
P1050787.JPG
P1050787.JPG (108.93 KiB) Viewed 1006 times
P1050796.JPG
P1050796.JPG (110.34 KiB) Viewed 1006 times
P1050794.JPG
P1050794.JPG (129.08 KiB) Viewed 1006 times
P1050791.JPG
P1050791.JPG (120.74 KiB) Viewed 1006 times

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Tue Oct 09, 2018 8:33 pm
by flyin900
I also was able to both prime and paint the rear drive unit with a DupliColor wheel paint that is close to factory colours and quite tough finish wise.
P1050793.JPG
P1050793.JPG (152.82 KiB) Viewed 1004 times
P1050795.JPG
P1050795.JPG (114.14 KiB) Viewed 1004 times
P1050810.JPG
P1050810.JPG (98.71 KiB) Viewed 1004 times
P1050811.JPG
P1050811.JPG (92.8 KiB) Viewed 1004 times

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Tue Oct 09, 2018 9:08 pm
by flyin900
Frame came out well so far. I couldn't get the swing arm off with my homemade castle nut socket which has worked well on past projects. The pivots bolts were really frozen in there, yet the swing arm moves freely and no adverse play in the bearings. I thought about using heat on the parts and decided to leave well enough alone with only 29K kilometers on the clock.
P1050790.JPG
P1050790.JPG (152.09 KiB) Viewed 998 times
P1050789.JPG
P1050789.JPG (172.06 KiB) Viewed 998 times

Successful paint day - all parts painted now

Posted: Wed Oct 10, 2018 6:54 pm
by flyin900
Well mother nature finally co-operated with nice weather and not too much humidity today. I was able to paint everything both big and small with great results. They will need lots of time now to cure properly so I will not be doing much more than some mechanical items on the engine.
I have received the valve stem seals and front cover gasket kit, so the valve stems seals and front cover are the next items up for work before it gets too cold in the garage.
Engine painted now with Dupli Color (Aluminum) engine paint.
P1050818.JPG
P1050818.JPG (114.85 KiB) Viewed 979 times
P1050816.JPG
P1050816.JPG (130.73 KiB) Viewed 979 times
Frame painted in gloss black- picture doesn't show the gloss as good as it really looks.
P1050815.JPG
P1050815.JPG (201.45 KiB) Viewed 979 times
Gas tank and rad in gloss black too.
P1050821.JPG
P1050821.JPG (159.37 KiB) Viewed 979 times
P1050822.JPG
P1050822.JPG (157.45 KiB) Viewed 979 times

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Thu Oct 11, 2018 6:30 pm
by rcmatt007
Nice

Motor updates now finished

Posted: Tue Oct 16, 2018 7:02 pm
by flyin900
I have been able to get the mechanical updates done and the motor will be stored in my garage over the winter. The water pump is newer as installed by the PO. I did remove and clean up the lower front cover and replace the gaskets and O rings in there, as someone was red RTV happy and it was quite a mess inside there. Fortunately the loose RTV seems to have been only in the cooling section. I cleaned out the oil pump screen and virtually no dirt was present and no RTV and the motor internals are very clean.
I did a valve stem seal update with the heads in place and replaced the timing belts and the thermostat assembly. The valve covers and timing belt covers were given a clean up and buffed and then a respray with fresh clear coat. The fuel pump diaphragm was leaking on the motor, so I had a good replacement that was installed.
I have cleaned up and repainted the rotor assemblies with the Dupli Color gloss black engine enamel as shown earlier in the documentation of the work.
P1050831.JPG
P1050831.JPG (90.67 KiB) Viewed 935 times

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Wed Oct 17, 2018 8:44 am
by rcmatt007
that is coming along nice

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Wed Oct 17, 2018 10:12 am
by Rednaxs60
Been following for a while. Great job. Really enjoy the restoration projects and my hat off to those who go this route.

Cheers

Moved project into basement - refresh continues.

Posted: Sat Oct 20, 2018 9:22 pm
by flyin900
I have setup the frame in my spare workroom downstairs and just started by putting the front forks back on the triple trees. I changed out the old fluid with 10W fresh fork oil and stripped the old clear coat and buffed and recleared the lowers.
P1050847.JPG
P1050847.JPG (95.95 KiB) Viewed 895 times
P1050845.JPG
P1050845.JPG (87.16 KiB) Viewed 895 times
I have repainted all the caliper brackets and calipers and repaired the rear caliper which had a damaged outer case from something gouging metal off the domed area. I used the metal repair material as shown and sanded the caliper back to a stock appearance.
P1050848.JPG
P1050848.JPG (76.97 KiB) Viewed 895 times
P1050851.JPG
P1050851.JPG (82.59 KiB) Viewed 895 times
P1050641.JPG
P1050641.JPG (123.63 KiB) Viewed 895 times

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Sat Oct 20, 2018 10:08 pm
by dontwantapickle
Very Impressive so far!
Keep up the great work. This is going to be one nice bike when it is finished.

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Sun Oct 21, 2018 9:57 am
by Rat
I'm struggling with the concept of a 'spare workroom' .... :mrgreen:

Gord

Re: 1981 GL1100 detailed refresh and mechanical update.

Posted: Sun Oct 21, 2018 11:07 am
by Track T 2411
RAT wrote:I'm struggling with the concept of a 'spare workroom' .... :mrgreen:

Gord
+1 lolol lolol lolol
Looking very good!