My 77 project that will turn into a cafe racer/ Bobber with a kick
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- wingrider
- SUPER BIKER!!!!
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- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I am glad it is moving along as well! No point in just gathering dust.
Today I unwrapped the header and cut it apart a bit, as I knew it had to be widened to accommodate the 1200 block. So, had a new center pipe ready to go in, and after a few cuts we were able to mount the turbo! Had to tilt and spin the turbo mount to clear the throttle body. Fits good now!
I am thinking of cleaning up the welds a bit, and having it ceramic coated so it didn't rust so bad. The header wrap that was on it held water in nicely, and rusted it pretty good.
Today I unwrapped the header and cut it apart a bit, as I knew it had to be widened to accommodate the 1200 block. So, had a new center pipe ready to go in, and after a few cuts we were able to mount the turbo! Had to tilt and spin the turbo mount to clear the throttle body. Fits good now!
I am thinking of cleaning up the welds a bit, and having it ceramic coated so it didn't rust so bad. The header wrap that was on it held water in nicely, and rusted it pretty good.
Last edited by wingrider on Mon Jun 19, 2017 12:13 pm, edited 1 time in total.
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- ericheath
- Honored Life Member
- Posts: 9580
- Joined: Wed Jul 29, 2009 11:20 am
- Location: Winnipeg, Manituba
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Looking yummy
Whatever I suggest here should be given ample time for a moderator to delicately correct. I apologize in advance.
77 WING, 1200 engine with 77 heads, cams, gl1100 foot pegs, Magna V65 front end, 764A carbs, [-gone Suzuki M109 monoshock--, replaced with gl1100 shocks] gl 1200 swing arm, gl1500 final drive, wheel and rear brakes Valkyrie seat, Meanstreak tank, Sportster pipes, Power Arc ignition off crank.
77 Wing. black
83 Wing, in pieces
"Continuing education is important even if the subject matter is fairly useless (as in this case)."---Greg Foresi
77 WING, 1200 engine with 77 heads, cams, gl1100 foot pegs, Magna V65 front end, 764A carbs, [-gone Suzuki M109 monoshock--, replaced with gl1100 shocks] gl 1200 swing arm, gl1500 final drive, wheel and rear brakes Valkyrie seat, Meanstreak tank, Sportster pipes, Power Arc ignition off crank.
77 Wing. black
83 Wing, in pieces
"Continuing education is important even if the subject matter is fairly useless (as in this case)."---Greg Foresi
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I forgot to say that I was in contact with the guy that made "custom" rods, and he wouldn't give me the time of day, much less even look at what a Wing rod looked like.
So, now I am not sure if I should pull this engine down, or just take it easy and see how it goes.
So, now I am not sure if I should pull this engine down, or just take it easy and see how it goes.
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- Easter
- True Blue Steel Biker
- Posts: 2999
- Joined: Thu Sep 13, 2012 11:33 am
- Location: South of Houston 100 miles
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I have the ceramic coating on Dragon Wing, it is expensive but does hold up well.
Bikes at present:
83 XL 600r with a 2004 XR650L engine
And a slightly worse for the wear BMW GS adventure bike awaiting repair
83 GL in process
83 XL 600r with a 2004 XR650L engine
And a slightly worse for the wear BMW GS adventure bike awaiting repair
83 GL in process
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Figure a little update was in order.
I had made a bracket to hold my main gauge to the lower part of my upper triple tree clamp. I also had to modify the clamp to accept the main gauge. For some reason, I didn’t take a picture of that. The parts went on a quick trip out to member TomK1960 for some awesome powder coating!
I had mounted it on the bike, and decided to put the headlight on as well.
So much more to do!
I had made a bracket to hold my main gauge to the lower part of my upper triple tree clamp. I also had to modify the clamp to accept the main gauge. For some reason, I didn’t take a picture of that. The parts went on a quick trip out to member TomK1960 for some awesome powder coating!
I had mounted it on the bike, and decided to put the headlight on as well.
So much more to do!
Last edited by wingrider on Sun Jan 07, 2018 3:58 pm, edited 3 times in total.
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- ericheath
- Honored Life Member
- Posts: 9580
- Joined: Wed Jul 29, 2009 11:20 am
- Location: Winnipeg, Manituba
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Bad! Really, really bad! In a good way
Whatever I suggest here should be given ample time for a moderator to delicately correct. I apologize in advance.
77 WING, 1200 engine with 77 heads, cams, gl1100 foot pegs, Magna V65 front end, 764A carbs, [-gone Suzuki M109 monoshock--, replaced with gl1100 shocks] gl 1200 swing arm, gl1500 final drive, wheel and rear brakes Valkyrie seat, Meanstreak tank, Sportster pipes, Power Arc ignition off crank.
77 Wing. black
83 Wing, in pieces
"Continuing education is important even if the subject matter is fairly useless (as in this case)."---Greg Foresi
77 WING, 1200 engine with 77 heads, cams, gl1100 foot pegs, Magna V65 front end, 764A carbs, [-gone Suzuki M109 monoshock--, replaced with gl1100 shocks] gl 1200 swing arm, gl1500 final drive, wheel and rear brakes Valkyrie seat, Meanstreak tank, Sportster pipes, Power Arc ignition off crank.
77 Wing. black
83 Wing, in pieces
"Continuing education is important even if the subject matter is fairly useless (as in this case)."---Greg Foresi
- Easter
- True Blue Steel Biker
- Posts: 2999
- Joined: Thu Sep 13, 2012 11:33 am
- Location: South of Houston 100 miles
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Looks ferocious, nice work
Bikes at present:
83 XL 600r with a 2004 XR650L engine
And a slightly worse for the wear BMW GS adventure bike awaiting repair
83 GL in process
83 XL 600r with a 2004 XR650L engine
And a slightly worse for the wear BMW GS adventure bike awaiting repair
83 GL in process
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Thanks! Trying to decide if a small fairing is in order, or if I leave well enough alone.
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- flyin900
- Gold Member
- Posts: 1489
- Joined: Sun Jan 10, 2010 3:50 pm
- Location: Canada
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I just pick up this thread and read about your search for rods. There has been an ad on Kijiji every once in awhile with someone in Canada close to the Detroit area selling a set of Carrillo rods for a GL 1100. I am not sure if the GL 1100 and GL 1200 rods are the same?
He was asking $600 Canadian for the set from what I recall and will look for the Kijiji link to see if I can find it. This maybe the same guy and set as I couldn't find them on Kijiji now.
EBay listing 261785030920
He was asking $600 Canadian for the set from what I recall and will look for the Kijiji link to see if I can find it. This maybe the same guy and set as I couldn't find them on Kijiji now.
EBay listing 261785030920
Current Bikes:
1966 CL77 - Honda 305cc - Dual purpose - "Gentleman's Scrambler" was a period moniker.
1967 CL175K0 - Low production number with #802 engine serial- winter 2019/2020 full restoration.
1972 CB350F - Baby Four with low mileage - Cosmetic refresh to the next level 2021/2022.
1978 CB550K - Very original bike with only 7499 Km. from new - light cleanup and refresh done.
1983 CB1100F - Canadian model - DOHC Supersport in pristine low kilometre condition from new.
1984 GL1200 - Standard model in showroom condition - two owner bike from new.
1984 CX650E - Restored summer 2017 - a rare Eurosport model - excellent one owner bike.
1966 CL77 - Honda 305cc - Dual purpose - "Gentleman's Scrambler" was a period moniker.
1967 CL175K0 - Low production number with #802 engine serial- winter 2019/2020 full restoration.
1972 CB350F - Baby Four with low mileage - Cosmetic refresh to the next level 2021/2022.
1978 CB550K - Very original bike with only 7499 Km. from new - light cleanup and refresh done.
1983 CB1100F - Canadian model - DOHC Supersport in pristine low kilometre condition from new.
1984 GL1200 - Standard model in showroom condition - two owner bike from new.
1984 CX650E - Restored summer 2017 - a rare Eurosport model - excellent one owner bike.
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Thanks for the link! Unfortunately, 1200 rods are different from 1100’s. I want to say that there is a possiblity of 1000 rods being the same as 1100. Good find for someone!
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- Track T 2411
- Honored Life Member
- Posts: 8482
- Joined: Thu May 29, 2008 9:37 pm
- My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
- Location: Prairie du Sac Wisconsin
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I like the 'fly screen' look, myself... I'm going to have to go back through this thread and refresh my memory...wingrider wrote:Thanks! Trying to decide if a small fairing is in order, or if I leave well enough alone.
"I have no special talent. I am only passionately curious." - Albert Einstein
"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow
"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown
Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!
Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!
In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow
"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown
Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!
Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!
In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I have never really cared to ride a bike totally naked, which is why I am leaning toward a fly screen or a small fairing.
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
- Track T 2411
- Honored Life Member
- Posts: 8482
- Joined: Thu May 29, 2008 9:37 pm
- My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
- Location: Prairie du Sac Wisconsin
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
I never minded it when I was younger, then put a small screen on my Yamaha and loved it. Didn't replace it when it got wrecked, and it took some getting used to. Now I'm spoiled again having the Interstate, lol!wingrider wrote:I have never really cared to ride a bike totally naked, which is why I am leaning toward a fly screen or a small fairing.
"I have no special talent. I am only passionately curious." - Albert Einstein
"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow
"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown
Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!
Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!
In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow
"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown
Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!
Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!
In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
- desertrefugee
- SUPER BIKER!!!!
- Posts: 3947
- Joined: Fri Nov 11, 2011 9:33 pm
- Location: Chandler, AZ, USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Some small screens work, others are really just decoration. Much has to do with their design (good or bad) or their intended function (sport or touring). I can speak from recent experience.
For example, I installed a Yamaha OEM fly screen on my recently-departed, beloved VMax. It was small, attractive, but provided surprising wind protection at mid-to-high speeds. My also beloved 2nd ZL900 (I had a brand new one off the showroom floor) I modified quite a bit. I added a flyscreen (Airblade) that looked "OK", but was completely decorative. It provided nothing (nothing) that I could detect with regard to wind management. Then there's the Viper fairing I put on my current '78. They are dirt cheap, easily sourced and look decent. But, wind protection is only gained if you lay down on the "tank" in full tuck position. (That's by design). Riding upright with it, I think, is worse than naked as the wind hits directly on the chest. Doable, but not perfect. Sort of a compromise, I guess.
For example, I installed a Yamaha OEM fly screen on my recently-departed, beloved VMax. It was small, attractive, but provided surprising wind protection at mid-to-high speeds. My also beloved 2nd ZL900 (I had a brand new one off the showroom floor) I modified quite a bit. I added a flyscreen (Airblade) that looked "OK", but was completely decorative. It provided nothing (nothing) that I could detect with regard to wind management. Then there's the Viper fairing I put on my current '78. They are dirt cheap, easily sourced and look decent. But, wind protection is only gained if you lay down on the "tank" in full tuck position. (That's by design). Riding upright with it, I think, is worse than naked as the wind hits directly on the chest. Doable, but not perfect. Sort of a compromise, I guess.
- Life is not about waiting for the storms to pass. It's about learning to ride in the rain.
- wingrider
- SUPER BIKER!!!!
- Posts: 3724
- Joined: Thu May 24, 2012 12:15 pm
- Location: Maple Lake, MN USA
Re: My 77 project that will turn into a cafe racer/ Bobber with a kick
Yea, I had a flyscreen on my V-max when I had it, and ended up pulling it off for a slightly bigger windshield. I do agree some are just for looks!
With the handlebars that are on this, I will be crouched over a fair amount. Probably enough to end up looking for rear set pegs for it.
Time will tell what I end up finding...
With the handlebars that are on this, I will be crouched over a fair amount. Probably enough to end up looking for rear set pegs for it.
Time will tell what I end up finding...
2002 1800 Wing
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
2001 Valkyrie Interstate
1978 1200 EFI Wing with Motorvation Coupe Royale sidecar
1977 1200 Wing cafe/bobber project
1974 Suzuki GT550
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