Just in the corners, the side panels have a hairline crack. i really do not want to re-paint them and wondered how to re-inforce that area so the cracks do not open further. i was thinking about JB weld and perhaps a bit if metal laminated to the JB on the back side.
Also, they may be missing a mounting post and would appreciate a link how-to on repairing that.
Cracked side panels with paint I want to save
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Re: Cracked side panels with paint I want to save
I want to say they are ABS but I have repaired several with standard fiberglass repairs on the inside. For the tabs the easiest thing I have found is to make a new 90 degree tab from sheet metal and pop rivet it on. If done properly the rivets will be hidden by the seat and not noticeable without scrutiny.
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Re: Cracked side panels with paint I want to save
The way I fix/replace broken tabs. Take a piece of aluminum angle. Forget the size but just get some that closely matches the stock tab. Cut it to the approximate length of the stock tab. Round off the ends a little bit. Now, on the covers sand the area down flat where the broken tab is. Then use JB-Weld to glue the aluminum tab in place. I've done this a few times.
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1985 Honda Elite
1976 KZ900 Dragbike
1992 ZX7 Dragbike (KZ900 style motor w/NOS)
and a rotation of various purchases
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Re: Cracked side panels with paint I want to save
As for the crack what I've done is to use fiberglass cloth and epoxy resin. Cut the cloth so it extends about an inch or more either side of the crack and an inch or so longer than the crack.
JB Weld will also work with nothing but a cut up Tee shirt. The key is to sand the area, where the patch will go, with 80 or 40 grit sandpaper. The deeper the scratches, the sandpaper makes, the better.
JB Weld will also work with nothing but a cut up Tee shirt. The key is to sand the area, where the patch will go, with 80 or 40 grit sandpaper. The deeper the scratches, the sandpaper makes, the better.
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John
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Don't fix it 'til it's broke...
The person with the most toys wins!
If it has wheels or a skirt you can't afford it.
Amateur Radio Station WW9L
71 CL350 with Bingham side car
2021 HD Triglide
2008 HD Dyna Low Rider
83 KZ1100L1 Son totaled it
83 KZ550LTD Shaft sold
Previous bikes: 84 GL1200 STD, 83 KZ550LTD, 83 CB1000, 78 CB400A, 82 CB900F, 79 CB750K, 2001 GL1800, 2000 Dyna Super Glide, 1972 CB350 K4, 1985 GL1200A, 1997 1200 Sportster, 84 GL1200I, 82 Honda CM400E, 81 Suzuki GS650L, 72 Triumph Bonneville 750, 72 Honda CB350, 66(?) Honda 305 Scrambler, 6? Yamaha yz250, 62 650 Matchless (Norton-Villers).
John
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Re: Cracked side panels with paint I want to save
timely - raiddrten
I just discovered I have tabs missing...on a backup panel.
I'm gonna try the JB weld idea. That stuff is sticky and strong.
I just discovered I have tabs missing...on a backup panel.
I'm gonna try the JB weld idea. That stuff is sticky and strong.
1978GL1000 naked - kinda sadly gone. no bike at the moment.
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Re: Cracked side panels with paint I want to save
I wonder about making new tabs with some abs plastic and "welding' to the panel with some ABS cement??? A chemical bond not glue. Cut a piece of ABS plastic to the right size, put in the oven or with heat gun heat until pliable bend to shape and then attach with ABS cement..
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99 1500 SE SOLD
97 SE 1500 SOLD
83 SOLD
82 REBUILT sold!!!
81 DAILY RIDER sold her ((!
81 REBUILT SOLD!!!
81 REBUILT SOLD!!
80 REBUILT SOLD
79 IN BASKET PARTS FOR SALE
79 CLEANED UP AND SOLD
78 REBUILT SOLD
77 REBUILT SOLD
76 SOLD/PARTIAL REBUILD
76 REBUILT AND SOLD
75 REBUILT SOLD
75 REBUILT SOLD
75 REBUILD SOLD
FAIR WINDS,
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Re: Cracked side panels with paint I want to save
This is how I have made sidecover tabs.RB wrote:I wonder about making new tabs with some abs plastic and "welding' to the panel with some ABS cement??? A chemical bond not glue. Cut a piece of ABS plastic to the right size, put in the oven or with heat gun heat until pliable bend to shape and then attach with ABS cement..
Weld the new tab to the sidecover using acetone instead of ABS cement.
Apply to both surfaces and clamp in place, add acetone to the seams.
- tlbranth
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Re: Cracked side panels with paint I want to save
I'm with RB. I've made numerous repairs on the 1500, including tabs, with abs sheet & pipe material, abs shavings, all using ABS cement to weld it.
Terry
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Don't own a Vanagon
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2002 Honda VT750 "ACE"
1975 GL1000
1970 CB750
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Re: Cracked side panels with paint I want to save
I've seen them repaired with fiberglass mesh and resin.
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